Rapid Mixer Granulation (RMG)
Application & Process:-
Table Top Fluid Bed Drier offers an effective and efficient method for drying & granulating. It is invented keeping in mind the latest GMP norms with all contact parts AISI 316 Quality. By using modular construction and simplified design, we provide flexible installation.
It works on the principle of airflow .It takes time 20 to 45 minutes.
(Depends on products and percentage of moisturized)
The Fluid Bed Dryer R & D Model Equipment has a bed of solid particles which are fluidized by passing a stream of filter air upward through a specially designed perforated sheet. The upward velocity of filter air is so maintained to slightly lift the solid particles and set them in motion. This motion can be utilized to bring about mixing as well as forward movement of the solids particles.
The filtered air is heated and the process of hot air evaporates the fluid and dries the solids. Fines get agglomerated into large-size granules. The process is carried out continuously in batch size. The drying time and inlet air temperature can be set as per the requirement of the process and there is auto-controlled for the same.
Salient features:
- High Precision and effective drying technology.
- Pilot scale table top model.
- Design as per stringent cGMP Model.
- All Contact parts of AISI Stainless Steel 316 Quality and non contact parts of AISI Quality.
- Easy to install, operate, clean, convenient & user friendly.
- Inbuilt design with Inlet hot air and exhaust air blower.
- Turbine blower assembly for air suction.
- Electric Heater of Stainless Steel with fins.
- 20 micron filters for Inlet Air.
- Sampling port on product container.
- All gasket white silicon food grades.
- Manual Damper for Inlet and Outlet Air duck.
- Inspection glass window for process visualization.
- Safe earthling arrangement.
- Filter bag MOC-Satin.
- Pneumatic shaking for filter bag.
- Auto timer for batch processing.
- Digital Temperature Controller with sensor for inlet air.
Technical Specification |
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| Container Volume- Liters | 3 Liters | 11 Liters | 20 Liters |
| Batch Capacity In Kg At 0.5 Bulk Density | 1 TO 2 KG | 1 TO 5 KG | 2 to 10 Kg |
| Drying Temp in ° C | 35-80º C | 35-80º C | 35-80º C |
| Motor In HP | 2 HP / 1.5 KW | 3 HP / 2.2 KW | 5 HP / 2.2 KW |
| Free Air Flow For Inlet Air (m³/hrs) ±10% | 350 m³/hour 210 CFM | 350 m³/hour 210 CFM | 350 m³/hour 210 CFM |
| Max. Vacuum ± 10% | 170 mbar | 170 mbar | 170 mbar |
| Heating Load Kw | 8 Kw | 8 Kw | 18 Kw |
| Electrical Load / Supply | 415v/ 3Ph/ 50 Hz 220v/ 3Ph/ 60 Hz | 415v/ 3Ph/ 50 Hz 220v/ 3Ph/ 60 Hz | 415v/ 3Ph/ 50 Hz 220v/ 3Ph/ 60 Hz |
| Inlet Air Filter | 20 micron | 20 micron | 20 micron |
| Machine Dimensions L X B X H | 758x1024x2042 | 1185X1115X2435 | 1250 X 1150 X 2435 |
| Case Dimensions [Outer] | 35” x 33” x 77” | 42” x 50” x 97” | 44” x 54” x 99” |
| Net Weight | 264 Kg | 375 Kg | 475 Kg |
| Gross Weight Approx. | 400 Kg | 525 Kg | 575 Kg |
