Rapid Mixer Granulation (RMG)
Application & Process:-
The RMG Machine is used for the applications of wet mixing, dry blending, and preparation of dough & granulation. It functions on the principle of agitation of the materials of the bowl at modest speed following with the running of specially designed cutter blade at high speeds into the wet mass.
The RMG performs dry mixing & wet granulating by basic design of the special four arm of the mixing impeller and sequences of the mixing process in the cylindrical mixing drum with rounded connection to the base plate, achieve another special effect. The mixing process runs without varying pressure zone in the volume of mixing product. Separately driven multiple choppers can effectively intensify the mixing result in particular when liquid or paste components are added.
During humidifying and granulating process of the products the chopper controls and regulates the granular spectrum and structure of the granules according to the product, chopper shape and time. The RMG system requires only small quantities of granulating liquid or pastes to obtain the required granulate structure. This reduces the amount of drying energy required.
Salient features:
- Homogeneous binder distribution.
- Short batch time and reduce cleaning time.
- Maximize CIP effectiveness.
- Air purges sealing system for main stirrer shaft and granulator shaft.
- All internal contact parts are polished to the mirror finish.
- PLC based operating panel for precise control of process & automation.
- A high-speed granulator is inserted horizontally through wall of bowl to assist blending of powder and to break the product to the granules of required size.
- The seal housing and drive shaft may be flushed with cleaning water, which is then drained away from the machine through built in drain tubes.
- Granulator motor is provided with a removable stainless steel shroud which covers the motor and simplify cleaning.
| Capacity | 5 Liters | For 10 Liters | For 25 Liters |
| Max Working Volume | 2.0 Kg | 10 Liter (5 Kg) | 25 Liter (10 Kg) |
| Min Working | 1 kg | 2 KG | 5 Kg |
| Main Motor With AC Drive | 0.5 HP, Non-Flame Proof | 1 HP, 1400 RPM , 415 V, 3 PH | 3 HP, 1400 RPM , 415 V, 3 PH |
| Chopper Motor With AC Drive | 0.5 HP, 2800 RPM, Non-Flame Proof | 1.0 HP, 2800 RPM, 415 V, 3 PH | 2 HP, 1400 RPM , 415 V, 3 PH |
| Granulation Blade RPM | 15 RPM to 150 RPM | 50 RPM to 150 RPM Variable. | 50 RPM to 150 RPM Variable. |
| Chopper Blade RPM | 50 to 2800 RPM | 50 RPM to 2800 RPM Variable | 50 RPM to 2800 RPM Variable |
| Pneumatic Cylinder | For Discharge Gate | For Discharge Gate | Double Acting Type |
| Air Purging System | For Main Impeller & Chopper blades | For Main Impeller & Chopper blades | For Main Impeller & Chopper blades |
| Dimensions | 1070 (L) x 525 (B) x 725 (H) mm | 1070 (L) x 525 (B) x 725 (H) mm | 1170 (L) x 625 (B) x 825 (H) mm |
| Wooden Box Outer Dimensions | 27" x 48" x 36" (Inch) | 27" x 48" x 36" (Inch) | 29" x 50" x 38" (Inch) |
| Power Supply | 110v / 220v Single Phase or 220v / 415v / 3 ph | 110v / 220v Single Phase or 220v / 415v / 3 ph | 110v / 220v Single Phase or 220v / 415v / 3 ph |
| Net Weight (Approx.) | 102 Kg | 136 Kg | 200 Kg |
| Gross Wt. | 162 Kg. | 265 Kg | 275 Kg |
